HC-Industry Tire Recycling Plant – TDS Plant is designed for recycling all kinds of tires, whole car and truck tires including mining tires, OTR tires.
Our line of tyre recycling plants is mainly for waste tires with a diameter of 400-3000 mm. The production capacity reaches 200-10,000 kg/h, while the granules' diameter is 5-100 mesh.
Our Tyre & Rubber Recycling Solution efficiently processes and recycles various types of Tyre, bicycle tires, motorcycle tires, truck tires, engineering tires, Car Tires, Truck Tires etc.
Rubber materials, including used tires and industrial rubber waste, are collected and sorted based on their type, size, and condition.
The sorted rubber materials are fed into a powerful shredding system, typically a dual-shaft or hammer crusher, which breaks them down into smaller, more manageable pieces.
After shredding, the rubber pieces pass through a magnetic separator to remove any ferrous metals, such as steel belts in tires.
The cleaned rubber pieces are then processed through a granulator, which further reduces them into fine granules or crumb rubber.
Advanced purification techniques are employed to remove any remaining impurities, such as textile fibers or other non-metallic contaminants.
Applicable Materials
Car & Truck Tire
OTR Tire
Rubber Chips from Tire (with steel)
Wire free rubber chips (with fiber)
Applications of output
Rubber Mulch: Used in landscaping and playground surfaces, rubber mulch is a popular product made from recycled tires.
Asphalt Additive: Crumb rubber, made from shredded tires, is used as an additive in asphalt for road construction.
Sports Surfaces: Recycled rubber is used in the construction of athletic tracks, sports fields, and gym floors.
Automotive Products: Recycled rubber is used in the manufacture of new tires and various automotive parts.
Construction Materials: Rubber from recycled tires can be incorporated into building products like roofing materials, sealants, and insulation.
Molded Products: Recycled rubber is also used to produce a variety of molded rubber goods, such as mats, bumpers, and gaskets etc.
Process Flow
1. Chain Conveyor
The chain conveyor is designed to transport industrial waste materials steadily and efficiently to the next stage. This conveyor ensures a continuous and controlled flow of materials, preventing blockages and ensuring smooth operation.
2. Double Shaft Shredder
Our double-shaft shredder is used to shred the waste materials into smaller, more manageable pieces. Equipped with robust, imported blades, this shredder ensures thorough and reliable shredding of various materials, preparing them for further processing.
3. Hammer Crusher
The crusher further reduces the size of the shredded materials. This step is crucial for breaking down the materials into even finer particles, which facilitates easier handling and more efficient separation in subsequent stages.
4. Feeder
The feeder ensures that the materials are evenly distributed and delivered at a controlled rate, optimizing the performance of the separation process.
5. Magnetic Separator
The magnetic separator is responsible for removing ferrous metals from the material stream. Utilizing a powerful magnetic field, it effectively separates iron and steel components, ensuring that only non-ferrous and non-metallic materials move on to the next stage.
6. Rubber Granulation:
The cleaned rubber pieces are then processed through a granulator, which further reduces them into fine granules or crumb rubber. This stage is essential for producing a uniform and high-quality recycled rubber product that can be used in various applications.
Performance Advantage
1. Stable and Reliable
Dual-shaft Shredder is Equipped with imported blades, the dual-shaft shredder ensures long-term stable operation of the equipment.
The magnetic separator is of the permanent magnetic self-unloading type, effectively separating iron metals from the waste.
2. Intelligent Control
The system employs PLC automation control, featuring a monitoring system and a big data center. It can collect operational data from all equipment, provide fault alarms, and help owners analyze production line data, calculate operating costs, and optimize operational rhythms.
3. Safe and Efficient
The industrial waste shredder has an elevated or semi-enclosed feed hopper design to prevent material splashing during shredding, ensuring safe operation.
The system is equipped with an independent hydraulic system and an automatic hydraulic feeding device, achieving automated production and ensuring operational efficiency and personnel safety.
4. Energy-saving and Environmentally Friendly
The entire production line features a compact and reasonable layout with a fully sealed structure and negative pressure dust removal design, effectively suppressing dust leakage and achieving dust-free operation.
The shredder and conveyor are constructed with overlapping, interlocking, and sealed plates, ensuring long-term stable operation even in harsh environments.
Optimizing your pelleting process
By answering a few questions about your personal situation we can quickly calculate the payback time for you.
Our skilled technicians and engineers are available to assist you.
Consultation
Consulation and Analysis
HC-Industry designs and produces complete biomass pellet and briquette plant, offers solutions for the global renewable energy sector. Its business is based on meeting the requirements of forestry groups, energy companies, wood industries, and industrial as well as financial investors in biofuel pellet and briquette plants.
Design
According to the required technical answers you provide, we will make an optimum proposal for you, including the following items:
Basic layout of complete plant
Description of production process
List of all equipment with technical specification and pictures
Price for each part of equipment
Total price of plant
Total required power for complete plant
Required number of containers for transport of this plant
Delivery time
Warranty period
Way of payment
Manufacture
China has become the global center for biomass equipment manufacturing and processing, with a huge die forging workshop, advanced ring die vacuum quenching furnace, and a complete production chain including several auxiliary equipment manufacturers. HC-Industry has demonstrated its professional strength in the field of biomass equipment manufacturing with independent modern CNC machining centers and the adoption of internationally advanced technologies. HC-Industry is also equipped with professional equipment including CNC laser cutting machines, CNC bending machines, flame cutting machines, automatic submerged arc welding machines, CNC shearing machines, etc., ensuring the high efficiency of the production process and the excellence of product quality.
Installation & Training
If necessary, we can send a technical team oversea to guide your installation and support you start up the line. Generally, including 2 mechanical engineer,1 electrician and 1 translator. It will take about 30-40 days to finish the installation in general. After installation, we will take charge of the single equipment debugging, whole line debugging, and test running with materials. We also provide clients with testing data reports of installation and operation for confirmation. We will ensure all the line can regularly run under the condition of full load before our technical team leave.
Well trained staff is essential for the safe operation of a plant, for this reason, we have developed different types of training for customers:
In-house training
- Maintenance training
- Training in our pilot plant
On-site training
- Operative and Comprehensive training
- Maintenance training on your machines
Maintenance
High availability and long service life are important factors for economic operation of the plant. Regular maintenance of the plant can prevent problem and increase availability. It is a honor to prepare maintenance plans and provide technical support of the maintenance work for you.
Spare Parts
We supply our spare parts base on customer’s requirements. To ensure long term security, we can normally provide spare parts for new and old machines.
CONTACT
You can make an appointment at any time for the solutions you need, and request our expert team to return to you at any time!
