The lithium battery recycling production line is used for dismantling and recycling the Soft package battery, cellphone battery, shell batter cylindrical battery etc. The final products of this plant is graphite powder, cobalt acid lithium aluminum and copper.
We provide complete solutions and turnkey equipment for lithium battery recycling plant. Our lithium battery recycling line is very efficient and effective, it can disassemble and separate various lithium batteries to obtain copper, aluminum and graphite powder with high purity.
The lifting system elevates the lithium batteries and transports them into a sealed buffer storage.The buffer storage is filled with nitrogen to reduce the oxygen concentration.Once the oxygen content falls below 5%, the valve opens.
Materials drop into a nitrogen-protected enclosed crushing system and are crushed into 30mm pieces.The crushed materials are discharged through a hopper.
An online monitoring system continuously measures the oxygen concentration to ensure the nitrogen protection system maintains protective standards.
The system acts as an active fire suppression system by maintaining the protective nitrogen atmosphere.If a fire occurs, the intelligent monitoring system triggers an immediate alarm.
The crushing system automatically stops, and system valves close to isolate the flames from air, preventing fire spread. Simultaneously, the carbon dioxide fire suppression system automatically activates to extinguish the fire at the ignition point.
Cobalt: Cobalt recovered from lithium batteries is extensively used in the manufacturing of new lithium-ion batteries. It's also used in the production of superalloys for aerospace applications, magnetic alloys, and hard metals. Lithium: Lithium reclaimed from used batteries can be processed into lithium carbonate or lithium hydroxide, which are primary materials for producing new battery cells. Additionally, lithium is used in the pharmaceutical and glass industries. Nickel: Nickel is another critical component of lithium batteries that can be recovered and used in the manufacturing of new batteries, stainless steel, and other alloys. Copper: The copper from battery anodes can be recycled and used in electrical wiring, electronics, and various industrial machinery due to its excellent conductivity properties. Aluminum: Aluminum from the battery casing is commonly recycled into new aluminum products, which are used in construction, packaging, and transportation sectors. Plastics: Plastics recovered from battery casings can be recycled and used in the production of new plastic products, reducing the need for virgin plastic materials. Electrolyte Solutions: Recovered electrolytes can be purified and reused in new battery cells or in other industrial applications. Graphite: Graphite from the anodes can be reclaimed and reused in battery production or other applications such as lubricants or refractory materials.
Process Flow
1. Feeding System: A system that transports spent lithium-ion batteries to the crushing and sorting equipment.
2. Primary Shredding System: Used to crush spent lithium-ion batteries into smaller chunks.
3. Screening System: Screens the material after primary crushing to separate different sizes of particles. This helps in further processing and sorting.
4. Magnetic Separation System: Uses magnetic force to separate iron impurities from spent lithium-ion batteries for further processing.
5. Density Separation System: Separates metals from non-metals in spent lithium-ion batteries based on differences in density. This can be done through methods like air classification or liquid flotation.
6. Fine Crushing System: Further crushes the material after primary crushing to improve sorting efficiency.
7. Dust Collection System: Collects dust generated during the crushing and sorting process to ensure a clean and safe working environment.
Performance Advantage
1.The entire line is designed modularly, with each individual machine working efficiently in coordination.
Customers can flexibly plan the layout according to the production site and requirements.
2.Suitable for the crushing and processing of various lithium batteries, including ternary lithium, lithium iron phosphate, square soft packs, blade batteries, and strip soft packs.
Crushing efficiency can reach up to 4 tons per hour, with a coating rate of less than 1% after crushing. Crushed material size is adjustable. Screen mesh size can be designed according to material type.
3.Intelligent detection system collaborates with fire protection systems,
Oilfield-grade safety protection.
The intelligent monitoring system measures the oxygen concentration in real-time, maintaining the nitrogen protection
4.High-quality components, ensuring more reliable operation of the entire line.
Utilizes high quality alloy blades, which are tough, wear-resistant, heat-resistant, and corrosion-resistant, providing a longer service life
5.The system uses a fully enclosed conveyance, crushing, and fire protection design,offering strong sealing and high safety.
Rigorous process and structural design ensure safe and stable operation from feeding to shredding.
Our skilled technicians and engineers are available to assist you.
Consultation
Consulation and Analysis
HC-Industry designs and produces complete biomass pellet and briquette plant, offers solutions for the global renewable energy sector. Its business is based on meeting the requirements of forestry groups, energy companies, wood industries, and industrial as well as financial investors in biofuel pellet and briquette plants.
Design
According to the required technical answers you provide, we will make an optimum proposal for you, including the following items:
Basic layout of complete plant
Description of production process
List of all equipment with technical specification and pictures
Price for each part of equipment
Total price of plant
Total required power for complete plant
Required number of containers for transport of this plant
Delivery time
Warranty period
Way of payment
Manufacture
China has become the global center for biomass equipment manufacturing and processing, with a huge die forging workshop, advanced ring die vacuum quenching furnace, and a complete production chain including several auxiliary equipment manufacturers. HC-Industry has demonstrated its professional strength in the field of biomass equipment manufacturing with independent modern CNC machining centers and the adoption of internationally advanced technologies. HC-Industry is also equipped with professional equipment including CNC laser cutting machines, CNC bending machines, flame cutting machines, automatic submerged arc welding machines, CNC shearing machines, etc., ensuring the high efficiency of the production process and the excellence of product quality.
Installation & Training
If necessary, we can send a technical team oversea to guide your installation and support you start up the line. Generally, including 2 mechanical engineer,1 electrician and 1 translator. It will take about 30-40 days to finish the installation in general. After installation, we will take charge of the single equipment debugging, whole line debugging, and test running with materials. We also provide clients with testing data reports of installation and operation for confirmation. We will ensure all the line can regularly run under the condition of full load before our technical team leave.
Well trained staff is essential for the safe operation of a plant, for this reason, we have developed different types of training for customers:
In-house training
- Maintenance training
- Training in our pilot plant
On-site training
- Operative and Comprehensive training
- Maintenance training on your machines
Maintenance
High availability and long service life are important factors for economic operation of the plant. Regular maintenance of the plant can prevent problem and increase availability. It is a honor to prepare maintenance plans and provide technical support of the maintenance work for you.
Spare Parts
We supply our spare parts base on customer’s requirements. To ensure long term security, we can normally provide spare parts for new and old machines.
CONTACT
You can make an appointment at any time for the solutions you need, and request our expert team to return to you at any time!
