HC-Industry scrap metal recycling plant is designed to recycle ferrous and non-ferrous metal scrap, which is cost-effective, safe and durable.
Whether it’s metal/plastic compounds, profiles and sheets from production left-overs, metal turnings and used beverage cans: HC-Industry can provide the appropriate recycling technology for any application.
The solutions are designed for use with metal recycling in mind, from the individual shredding machine to the complete recycling plant for a particular application.
Our Scrap Metal Shredding and Sorting Solution efficiently processes and recycles various types of scrap metals.
The system begins with a robust shredding phase, breaking down scrap metal, including ferrous and non-ferrous materials, into smaller, manageable pieces.
High-powered magnetic separators are utilized to effectively separate ferrous metals from non-ferrous metals, ensuring high purity and quality of the sorted materials.
Non-metallic materials are also sorted out during the process, leaving clean metal fractions ready for recycling or further processing.
This solution maximizes the recovery of valuable metals while minimizing environmental impact by reducing waste and promoting sustainable practices in metal recycling.
Applicable Materials
Cast aluminum scrap
Discarded household appliances
Used oil drums
Car engine
Vehicle wheels
Mixed metal scrap
Applications of output
Steelmaking: Recycled steel scrap is an essential input for electric arc furnaces and basic oxygen furnaces in steel production
Manufacturing of New Products: Metals recovered from scrap can be used to produce a wide range of products, including new vehicles, appliances, construction materials, and packaging. This includes aluminum for cans and copper for wiring.
Construction Industry: Recycled metals are often used in construction for structural components, roofing, and piping.
Electronics: Small quantities of precious metals like gold, silver, and palladium can be recovered from electronic scrap.
Art and Decoration: Artists and designers often use recycled metal to create sculptures, furniture, and decorative items, promoting both environmental sustainability and artistic creativity.
Infrastructure: Recycled metal is also used in infrastructure projects, including bridges, roads, and public transport systems, helping to reduce costs and environmental impact.
Energy Sector: Metals like copper and aluminum, recycled from scrap, are crucial for making components used in renewable energy installations, such as solar panels and wind turbines.
Process Flow
1.Chain Conveyor
The chain conveyor is designed to transport industrial waste materials steadily and efficiently to the next stage. This conveyor ensures a continuous and controlled flow of materials, preventing blockages and ensuring smooth operation.
2.Double Shaft Shredder
The double shaft shredder is used to shred the waste materials into smaller, more manageable pieces. Equipped with robust, imported blades, this shredder ensures thorough and reliable shredding of various materials, preparing them for further processing.
3.Hammer Crusher
The crusher further reduces the size of the shredded materials. This step is crucial for breaking down the materials into even finer particles, which facilitates easier handling and more efficient separation in subsequent stages.
4.Feeder
The feeder ensures that the materials are evenly distributed and delivered at a controlled rate, optimizing the performance of the separation process.
5.Magnetic Separator
The magnetic separator is responsible for removing ferrous metals from the material stream. Utilizing a powerful magnetic field, it effectively separates iron and steel components, ensuring that only non-ferrous and non-metallic materials move on to the next stage.
6.Eddy Current Separator
The eddy current separator is used to separate non-ferrous metals from the remaining materials. By inducing eddy currents in the non-ferrous metals, it repels them from the non-metallic waste, achieving a high degree of separation and purity for the recycled materials.
Performance Advantage
1.Modular Design for the Entire Line--Customized Selection for Peace of Mind
Each unit in the entire line operates efficiently in coordination with the others.
The system is designed to be compact and precise, allowing for flexible layout planning based on production site and specific needs.
2. Dual Shredding System--Controllable Finished Product Size
The hammer crusher pulverizes the metal into spherical shapes and removes impurities, increasing the bulk density of the finished product.
3. High-Quality Components--Ensuring Reliable Operation of the Entire Line
The hammer crusher uses high-strength heavy-duty self-aligning bearings, which can withstand heavy impact loads, effectively ensuring the stable operation of the equipment.
The eddy current separator employs eccentric magnetic pole technology, effectively ensuring a high separation rate of conductors from non-conductors and a high processing capacity per unit time.
4.One-Click Smart Control Mode--Real-Time Monitoring of Operation
The "touchscreen + button control mode" is simple to operate.
This enables unmanned operation, reducing errors caused by manual control.
Our skilled technicians and engineers are available to assist you.
Consultation
Consulation and Analysis
HC-Industry designs and produces complete biomass pellet and briquette plant, offers solutions for the global renewable energy sector. Its business is based on meeting the requirements of forestry groups, energy companies, wood industries, and industrial as well as financial investors in biofuel pellet and briquette plants.
Design
According to the required technical answers you provide, we will make an optimum proposal for you, including the following items:
Basic layout of complete plant
Description of production process
List of all equipment with technical specification and pictures
Price for each part of equipment
Total price of plant
Total required power for complete plant
Required number of containers for transport of this plant
Delivery time
Warranty period
Way of payment
Manufacture
China has become the global center for biomass equipment manufacturing and processing, with a huge die forging workshop, advanced ring die vacuum quenching furnace, and a complete production chain including several auxiliary equipment manufacturers. HC-Industry has demonstrated its professional strength in the field of biomass equipment manufacturing with independent modern CNC machining centers and the adoption of internationally advanced technologies. HC-Industry is also equipped with professional equipment including CNC laser cutting machines, CNC bending machines, flame cutting machines, automatic submerged arc welding machines, CNC shearing machines, etc., ensuring the high efficiency of the production process and the excellence of product quality.
Installation & Training
If necessary, we can send a technical team oversea to guide your installation and support you start up the line. Generally, including 2 mechanical engineer,1 electrician and 1 translator. It will take about 30-40 days to finish the installation in general. After installation, we will take charge of the single equipment debugging, whole line debugging, and test running with materials. We also provide clients with testing data reports of installation and operation for confirmation. We will ensure all the line can regularly run under the condition of full load before our technical team leave.
Well trained staff is essential for the safe operation of a plant, for this reason, we have developed different types of training for customers:
In-house training
- Maintenance training
- Training in our pilot plant
On-site training
- Operative and Comprehensive training
- Maintenance training on your machines
Maintenance
High availability and long service life are important factors for economic operation of the plant. Regular maintenance of the plant can prevent problem and increase availability. It is a honor to prepare maintenance plans and provide technical support of the maintenance work for you.
Spare Parts
We supply our spare parts base on customer’s requirements. To ensure long term security, we can normally provide spare parts for new and old machines.
CONTACT
You can make an appointment at any time for the solutions you need, and request our expert team to return to you at any time!
