HC-Industry is able to provide the complete recycling solution for scrap auto.
The system is designed for car body shell or light gauge scrap processing. Minimizing machinery investment and operation cost.
Feeding: The car shell is transported to a twin-shaft shredder for pre-shredding.
Shredding: The feeding conveyor transports the car shell to the twin-shaft shredder for preliminary shredding treatment.
Crushing: The metal is broken down and rolled into balls, which helps separate other impurities attached to the iron.
Separating: Magnetic separators are utilized to effectively separate ferrous metals from non-ferrous metals, ensuring high purity and quality of the sorted materials.
Applicable Materials
Scrap cars
Used car shells
Applications of the output
Steel Production: Can be melted down and reused to produce new steel, which can be used in manufacturing new vehicles.
Aluminum Recovery: Recycled aluminum from car shells can be used to produce new automotive parts, aluminum cans, bicycles etc.
Parts Reclamation: Certain parts of the car shell and associated components can be refurbished and sold as used parts.
Non-Metal Materials: Car shells also contain non-metal materials like plastics and glass. Recycled plastics can be used in the manufacturing of new automotive components, construction materials, or consumer goods.
Industrial Containers and Equipment: Larger sections of car shells can be cut and reshaped to create custom containers, bins, or industrial enclosures etc.
Process Flow
1.Chain Conveyor
The chain conveyor is designed to transport industrial waste materials steadily and efficiently to the next stage.
2. Double Shaft Shredder
The double-shaft shredder is used for the preliminary shredding of car shells.
3. Hammer Crusher
The hammer crusher works by striking metal to break it apart, then rolling it into balls. This process also separates other impurities attached to the iron.
4. Feeder
The feeder ensures that the materials are evenly distributed and delivered at a controlled rate, optimizing the performance of the separation process.
5. Magnetic Separator
The magnetic separator is responsible for removing ferrous metals from the material stream.
6. Eddy Current Separator
The eddy current separator utilizes the principle that a conductor passing through a changing magnetic field generates a force, which separates conductors from non-conductors.
7. Dust Reduction System
It can collect dust through a piped system for centralized collection, effectively improving the working environment.
Performance Advantage
1.Modularly Design
The whole line is modularly designed, with each individual machine efficiently coordinated.
The control is flexible and the design is compact and refined, allowing for flexible planning and layout according to the production site and specific requirements.
2.Dual Crushing System
The shear-type twin-shaft shredder preliminarily shreds the car shell.
The hammer crusher beats the metal into balls and removes impurities, increasing the density of the finished product pile.
3.High-Quality Components
The hammer crusher is made from high-strength heavy-duty self-aligning bearings, capable of withstanding heavy loads and impacts, effectively ensuring stable operation of the equipment.
The eddy current separator uses eccentric pole technology, effectively ensuring a high separation rate of conductors and non-conductors, as well as a substantial processing capacity per unit time.
4.Deep Material Sorting with Purity Over 98%
Achieves the separation of metals (copper, iron, aluminum) from non-metals (rubber, textiles), meeting the requirements for resource utilization.
5.Intelligent Electrical Control System
Utilizes automation control with a "touchscreen + button control" mode, which simplifies operations.
The fully automatic mode facilitates unmanned operations, significantly reducing the potential for errors caused by manual control.
Optimizing your pelleting process
By answering a few questions about your personal situation we can quickly calculate the payback time for you.
Our skilled technicians and engineers are available to assist you.
Consultation
Consulation and Analysis
HC-Industry designs and produces complete biomass pellet and briquette plant, offers solutions for the global renewable energy sector. Its business is based on meeting the requirements of forestry groups, energy companies, wood industries, and industrial as well as financial investors in biofuel pellet and briquette plants.
Design
According to the required technical answers you provide, we will make an optimum proposal for you, including the following items:
Basic layout of complete plant
Description of production process
List of all equipment with technical specification and pictures
Price for each part of equipment
Total price of plant
Total required power for complete plant
Required number of containers for transport of this plant
Delivery time
Warranty period
Way of payment
Manufacture
China has become the global center for biomass equipment manufacturing and processing, with a huge die forging workshop, advanced ring die vacuum quenching furnace, and a complete production chain including several auxiliary equipment manufacturers. HC-Industry has demonstrated its professional strength in the field of biomass equipment manufacturing with independent modern CNC machining centers and the adoption of internationally advanced technologies. HC-Industry is also equipped with professional equipment including CNC laser cutting machines, CNC bending machines, flame cutting machines, automatic submerged arc welding machines, CNC shearing machines, etc., ensuring the high efficiency of the production process and the excellence of product quality.
Installation & Training
If necessary, we can send a technical team oversea to guide your installation and support you start up the line. Generally, including 2 mechanical engineer,1 electrician and 1 translator. It will take about 30-40 days to finish the installation in general. After installation, we will take charge of the single equipment debugging, whole line debugging, and test running with materials. We also provide clients with testing data reports of installation and operation for confirmation. We will ensure all the line can regularly run under the condition of full load before our technical team leave.
Well trained staff is essential for the safe operation of a plant, for this reason, we have developed different types of training for customers:
In-house training
- Maintenance training
- Training in our pilot plant
On-site training
- Operative and Comprehensive training
- Maintenance training on your machines
Maintenance
High availability and long service life are important factors for economic operation of the plant. Regular maintenance of the plant can prevent problem and increase availability. It is a honor to prepare maintenance plans and provide technical support of the maintenance work for you.
Spare Parts
We supply our spare parts base on customer’s requirements. To ensure long term security, we can normally provide spare parts for new and old machines.
CONTACT
You can make an appointment at any time for the solutions you need, and request our expert team to return to you at any time!