HC-Industry Vertical Ring Die Pellet Mill is an energy-saving type professional biomass pelletizing machine. It is mainly used for medium to large-scale pellet production.
It is widely used to process wood sawdust, EFB（palm fiber), coffee husk, rice husk, straw, bamboo, peanut shells, etc.
The capacity of HC-Industry Vertical Ring Die Pellet Mill is from 0.5-2.5 tons/hour depending on the type of machine and raw material.
There is a stationary ring die with a rotating roller shaft in the HC-Industry Vertical Ring Die Pellet Machine, so that the rollers spin to force the materials through the holes of ring die which are then formed into pellets. And the pellets produced by Vertical Ring Die Pellet Machine can be longer than other pellet machines.
Features:
Adopt variable frequency of motor for feeding, overload protection device.
Adopt lightning protection cover for motor, include bearing seat.
Automatically circulating lubrication by oil pump motor.
Three sets of roller assembly are running. The length of finished pellets are controlled by cutters. Secondary forming by mould.
Adopt Two-stage transmission and 100r/min(RPM) transmission speed. More reasonable transmission speed and 75kw variable frequency electric motor with large capacity.
Adopt carbon steel moulds, long service-life, complete cast steel nose.
Vertical ring die,feeding vertically,No-arching of raw materials.
Stationary ring die, three rollers rotating, better for uniform materials distribution in holes of ring die.
Advantage
1. Adopt High efficient belt and first-level gear transmission which ensure the maximum energy transfer.
2. High capacity, reliable performance, low power consumption,simple operation, easy maintenance,etc.
3. Widely use in all biomass pellets production.
4. 3-rollers running. It reduce the possibility of thermal expansion of moulds. And the distribution of pressure is more homogeneous. The output capacity is much higher than 2 rollers running.
5. Adopt alloyed steel ring die which is made by international advanced technology and equipment with long service-life. It is able to produce smooth and high quality of pellets.
6. It only needs to automatically lubricate the press one time per day.
7. Adopt external circulation cooling for gear oil. It ensures the performance of lubircation for pellet mill and get better lubrication temperature.
8. The main motor adopts special high torque and load motor.And it is equipped with a separated motor cooling system. Therefore,the running temperature of this motor is lower than ordinary motor.
9. Soft-start system and overload protection in electrical cabinet.
Technical Data
Model
Main Power (kw)
Inner Diameter of Matrix (mm)
Capacity (ton/hour)
Driving Mode
HCLH-55
55
508
0.5-0.8
Belt Gear
HCLH-75
75
508
1-1.2
Belt Gear
HCLH-132
132
630
2-2.5
Gear
Remarks
The above capacity comes from 8mm biomass pellets production.
The final capacity of Pellet Mill depends on the features of raw materials, operation and maintenance,etc.
There are 3 rollers in the pressing chamber.
Our skilled technicians and engineers are available to assist you.
Consultation
Consulation and Analysis
HC-Industry designs and produces complete biomass pellet and briquette plant, offers solutions for the global renewable energy sector. Its business is based on meeting the requirements of forestry groups, energy companies, wood industries, and industrial as well as financial investors in biofuel pellet and briquette plants.
Design
According to the required technical answers you provide, we will make an optimum proposal for you, including the following items:
Basic layout of complete plant
Description of production process
List of all equipment with technical specification and pictures
Price for each part of equipment
Total price of plant
Total required power for complete plant
Required number of containers for transport of this plant
Delivery time
Warranty period
Way of payment
Manufacture
China has become the global center for biomass equipment manufacturing and processing, with a huge die forging workshop, advanced ring die vacuum quenching furnace, and a complete production chain including several auxiliary equipment manufacturers. HC-Industry has demonstrated its professional strength in the field of biomass equipment manufacturing with independent modern CNC machining centers and the adoption of internationally advanced technologies. HC-Industry is also equipped with professional equipment including CNC laser cutting machines, CNC bending machines, flame cutting machines, automatic submerged arc welding machines, CNC shearing machines, etc., ensuring the high efficiency of the production process and the excellence of product quality.
Installation & Training
If necessary, we can send a technical team oversea to guide your installation and support you start up the line. Generally, including 2 mechanical engineer,1 electrician and 1 translator. It will take about 30-40 days to finish the installation in general. After installation, we will take charge of the single equipment debugging, whole line debugging, and test running with materials. We also provide clients with testing data reports of installation and operation for confirmation. We will ensure all the line can regularly run under the condition of full load before our technical team leave.
Well trained staff is essential for the safe operation of a plant, for this reason, we have developed different types of training for customers:
In-house training
- Maintenance training
- Training in our pilot plant
On-site training
- Operative and Comprehensive training
- Maintenance training on your machines
Maintenance
High availability and long service life are important factors for economic operation of the plant. Regular maintenance of the plant can prevent problem and increase availability. It is a honor to prepare maintenance plans and provide technical support of the maintenance work for you.
Spare Parts
We supply our spare parts base on customer’s requirements. To ensure long term security, we can normally provide spare parts for new and old machines.
Optimizing your pelleting process
By answering a few questions about your personal situation we can quickly calculate the payback time for you.
